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851.0 Aluminum vs. S42035 Stainless Steel

851.0 aluminum belongs to the aluminum alloys classification, while S42035 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 851.0 aluminum and the bottom bar is S42035 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 3.9 to 9.1
18
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 130 to 140
630

Thermal Properties

Latent Heat of Fusion, J/g 410
280
Maximum Temperature: Mechanical, °C 180
810
Melting Completion (Liquidus), °C 630
1450
Melting Onset (Solidus), °C 360
1400
Specific Heat Capacity, J/kg-K 850
480
Thermal Conductivity, W/m-K 180
27
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 14
9.5
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.4
Embodied Energy, MJ/kg 160
34
Embodied Water, L/kg 1140
110

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 12 to 13
22
Strength to Weight: Bending, points 19 to 20
21
Thermal Diffusivity, mm2/s 69
7.2
Thermal Shock Resistance, points 6.1 to 6.3
22

Alloy Composition


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Aluminum (Al), % 86.6 to 91.5
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
13.5 to 15.5
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.7
78.1 to 85
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.2
Nickel (Ni), % 0.3 to 0.7
1.0 to 2.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 2.0 to 3.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 5.5 to 7.0
0
Titanium (Ti), % 0 to 0.2
0.3 to 0.5
Residuals, % 0 to 0.3
0