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851.0 Aluminum vs. S45503 Stainless Steel

851.0 aluminum belongs to the aluminum alloys classification, while S45503 stainless steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 851.0 aluminum and the bottom bar is S45503 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 3.9 to 9.1
4.6 to 6.8
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 130 to 140
1610 to 1850

Thermal Properties

Latent Heat of Fusion, J/g 410
270
Maximum Temperature: Mechanical, °C 180
760
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 360
1400
Specific Heat Capacity, J/kg-K 850
470
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 14
15
Density, g/cm3 3.1
7.9
Embodied Carbon, kg CO2/kg material 8.4
3.4
Embodied Energy, MJ/kg 160
48
Embodied Water, L/kg 1140
120

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 12 to 13
57 to 65
Strength to Weight: Bending, points 19 to 20
39 to 43
Thermal Shock Resistance, points 6.1 to 6.3
56 to 64

Alloy Composition


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Aluminum (Al), % 86.6 to 91.5
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 0.7 to 1.3
1.5 to 2.5
Iron (Fe), % 0 to 0.7
72.4 to 78.9
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.1
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0.3 to 0.7
7.5 to 9.5
Niobium (Nb), % 0
0.1 to 0.5
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 2.0 to 3.0
0 to 0.2
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 5.5 to 7.0
0
Titanium (Ti), % 0 to 0.2
1.0 to 1.4
Residuals, % 0 to 0.3
0