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851.0 Aluminum vs. Zamak 5

851.0 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 851.0 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
87
Elongation at Break, % 3.9 to 9.1
6.3
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Tensile Strength: Ultimate (UTS), MPa 130 to 140
330

Thermal Properties

Latent Heat of Fusion, J/g 410
120
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 630
390
Melting Onset (Solidus), °C 360
380
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.2
Specific Heat Capacity, J/kg-K 850
410
Thermal Conductivity, W/m-K 180
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
26
Electrical Conductivity: Equal Weight (Specific), % IACS 140
37

Otherwise Unclassified Properties

Base Metal Price, % relative 14
12
Density, g/cm3 3.1
6.4
Embodied Carbon, kg CO2/kg material 8.4
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 1140
380

Common Calculations

Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 45
23
Strength to Weight: Axial, points 12 to 13
14
Strength to Weight: Bending, points 19 to 20
16
Thermal Diffusivity, mm2/s 69
42
Thermal Shock Resistance, points 6.1 to 6.3
9.9

Alloy Composition


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Aluminum (Al), % 86.6 to 91.5
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0.7 to 1.3
0.7 to 1.3
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0 to 0.1
0.025 to 0.080
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0.3 to 0.7
0 to 0.020
Silicon (Si), % 2.0 to 3.0
0 to 0.030
Tin (Sn), % 5.5 to 7.0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0
94.3 to 95.7
Residuals, % 0 to 0.3
0