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852.0 Aluminum vs. S44535 Stainless Steel

852.0 aluminum belongs to the aluminum alloys classification, while S44535 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 852.0 aluminum and the bottom bar is S44535 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 64
170
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 3.4
28
Fatigue Strength, MPa 73
210
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
78
Shear Strength, MPa 130
290
Tensile Strength: Ultimate (UTS), MPa 200
450
Tensile Strength: Yield (Proof), MPa 150
290

Thermal Properties

Latent Heat of Fusion, J/g 370
290
Maximum Temperature: Mechanical, °C 190
1000
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 210
1390
Specific Heat Capacity, J/kg-K 840
480
Thermal Conductivity, W/m-K 180
21
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 15
11
Density, g/cm3 3.2
7.7
Embodied Carbon, kg CO2/kg material 8.5
2.4
Embodied Energy, MJ/kg 160
34
Embodied Water, L/kg 1150
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.2
110
Resilience: Unit (Modulus of Resilience), kJ/m3 160
200
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
25
Strength to Weight: Axial, points 17
16
Strength to Weight: Bending, points 24
17
Thermal Diffusivity, mm2/s 65
5.6
Thermal Shock Resistance, points 8.7
15

Alloy Composition


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Aluminum (Al), % 86.6 to 91.3
0 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
20 to 24
Copper (Cu), % 1.7 to 2.3
0 to 0.5
Iron (Fe), % 0 to 0.7
73.2 to 79.6
Lanthanum (La), % 0
0.040 to 0.2
Magnesium (Mg), % 0.6 to 0.9
0
Manganese (Mn), % 0 to 0.1
0.3 to 0.8
Nickel (Ni), % 0.9 to 1.5
0
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.4
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 5.5 to 7.0
0
Titanium (Ti), % 0 to 0.2
0.030 to 0.2
Residuals, % 0 to 0.3
0