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A206.0 Aluminum vs. AISI 204 Stainless Steel

A206.0 aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A206.0 aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
210 to 330
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 4.2 to 10
23 to 39
Fatigue Strength, MPa 90 to 180
320 to 720
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 260
500 to 700
Tensile Strength: Ultimate (UTS), MPa 390 to 440
730 to 1100
Tensile Strength: Yield (Proof), MPa 250 to 380
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
850
Melting Completion (Liquidus), °C 670
1410
Melting Onset (Solidus), °C 550
1370
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 90
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1150
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 37
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 1000
360 to 2940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 36 to 41
27 to 40
Strength to Weight: Bending, points 39 to 43
24 to 31
Thermal Diffusivity, mm2/s 48
4.1
Thermal Shock Resistance, points 17 to 19
16 to 24

Alloy Composition

Aluminum (Al), % 93.9 to 95.7
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 4.2 to 5.0
0
Iron (Fe), % 0 to 0.1
69.6 to 76.4
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.2
7.0 to 9.0
Nickel (Ni), % 0 to 0.050
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.050
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0