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A206.0 Aluminum vs. SAE-AISI 5147 Steel

A206.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5147 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A206.0 aluminum and the bottom bar is SAE-AISI 5147 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
180
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 4.2 to 10
20
Fatigue Strength, MPa 90 to 180
250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 260
370
Tensile Strength: Ultimate (UTS), MPa 390 to 440
600
Tensile Strength: Yield (Proof), MPa 250 to 380
360

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 670
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
46
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 90
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.2
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.5
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 37
110
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 1000
360
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 36 to 41
21
Strength to Weight: Bending, points 39 to 43
20
Thermal Diffusivity, mm2/s 48
12
Thermal Shock Resistance, points 17 to 19
18

Alloy Composition


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Aluminum (Al), % 93.9 to 95.7
0
Carbon (C), % 0
0.46 to 0.51
Chromium (Cr), % 0
0.85 to 1.2
Copper (Cu), % 4.2 to 5.0
0
Iron (Fe), % 0 to 0.1
97 to 97.8
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.2
0.7 to 1.0
Nickel (Ni), % 0 to 0.050
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.050
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0