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A206.0 Aluminum vs. S38815 Stainless Steel

A206.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A206.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
190
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 4.2 to 10
34
Fatigue Strength, MPa 90 to 180
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 260
410
Tensile Strength: Ultimate (UTS), MPa 390 to 440
610
Tensile Strength: Yield (Proof), MPa 250 to 380
290

Thermal Properties

Latent Heat of Fusion, J/g 390
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 670
1360
Melting Onset (Solidus), °C 550
1310
Specific Heat Capacity, J/kg-K 880
500
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 11
19
Density, g/cm3 3.0
7.5
Embodied Carbon, kg CO2/kg material 8.0
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1150
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 37
170
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 1000
220
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 36 to 41
22
Strength to Weight: Bending, points 39 to 43
21
Thermal Shock Resistance, points 17 to 19
15

Alloy Composition

Aluminum (Al), % 93.9 to 95.7
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 4.2 to 5.0
0.75 to 1.5
Iron (Fe), % 0 to 0.1
56.1 to 67
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.2
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0 to 0.050
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.050
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0