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A242.0 Aluminum vs. 4004 Aluminum

Both A242.0 aluminum and 4004 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
71
Elongation at Break, % 1.6
2.4
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Tensile Strength: Ultimate (UTS), MPa 220
110

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 210
160
Melting Completion (Liquidus), °C 680
600
Melting Onset (Solidus), °C 550
560
Specific Heat Capacity, J/kg-K 870
910
Thermal Conductivity, W/m-K 140
130
Thermal Expansion, µm/m-K 23
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
33
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 3.1
2.6
Embodied Carbon, kg CO2/kg material 8.3
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1070

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 45
54
Strength to Weight: Axial, points 20
12
Strength to Weight: Bending, points 26
20
Thermal Diffusivity, mm2/s 52
58
Thermal Shock Resistance, points 9.3
5.1

Alloy Composition


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Aluminum (Al), % 89.3 to 93.1
86 to 90
Chromium (Cr), % 0.15 to 0.25
0
Copper (Cu), % 3.7 to 4.5
0 to 0.25
Iron (Fe), % 0 to 0.8
0 to 0.8
Magnesium (Mg), % 1.2 to 1.7
1.0 to 2.0
Manganese (Mn), % 0 to 0.1
0 to 0.1
Nickel (Ni), % 1.8 to 2.3
0
Silicon (Si), % 0 to 0.6
9.0 to 10.5
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15