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A242.0 Aluminum vs. 4145 Aluminum

Both A242.0 aluminum and 4145 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
73
Elongation at Break, % 1.6
2.2
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
28
Tensile Strength: Ultimate (UTS), MPa 220
120

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 210
160
Melting Completion (Liquidus), °C 680
590
Melting Onset (Solidus), °C 550
520
Specific Heat Capacity, J/kg-K 870
880
Thermal Conductivity, W/m-K 140
100
Thermal Expansion, µm/m-K 23
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
26
Electrical Conductivity: Equal Weight (Specific), % IACS 110
84

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 3.1
2.8
Embodied Carbon, kg CO2/kg material 8.3
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1130
1040

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
50
Strength to Weight: Axial, points 20
12
Strength to Weight: Bending, points 26
19
Thermal Diffusivity, mm2/s 52
42
Thermal Shock Resistance, points 9.3
5.5

Alloy Composition


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Aluminum (Al), % 89.3 to 93.1
83 to 87.4
Chromium (Cr), % 0.15 to 0.25
0 to 0.15
Copper (Cu), % 3.7 to 4.5
3.3 to 4.7
Iron (Fe), % 0 to 0.8
0 to 0.8
Magnesium (Mg), % 1.2 to 1.7
0 to 0.15
Manganese (Mn), % 0 to 0.1
0 to 0.15
Nickel (Ni), % 1.8 to 2.3
0
Silicon (Si), % 0 to 0.6
9.3 to 10.7
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15