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A242.0 Aluminum vs. Grade 300 Maraging Steel

A242.0 aluminum belongs to the aluminum alloys classification, while grade 300 maraging steel belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is grade 300 maraging steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.6
6.5 to 18
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 220
1030 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 680
1480
Melting Onset (Solidus), °C 550
1430
Specific Heat Capacity, J/kg-K 870
450
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 12
34
Density, g/cm3 3.1
8.2
Embodied Carbon, kg CO2/kg material 8.3
5.1
Embodied Energy, MJ/kg 150
68
Embodied Water, L/kg 1130
150

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
23
Strength to Weight: Axial, points 20
35 to 68
Strength to Weight: Bending, points 26
28 to 43
Thermal Shock Resistance, points 9.3
31 to 62

Alloy Composition


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Aluminum (Al), % 89.3 to 93.1
0.050 to 0.15
Boron (B), % 0
0 to 0.0030
Calcium (Ca), % 0
0 to 0.050
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.15 to 0.25
0
Cobalt (Co), % 0
8.5 to 9.5
Copper (Cu), % 3.7 to 4.5
0
Iron (Fe), % 0 to 0.8
65 to 68.4
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0 to 0.1
Molybdenum (Mo), % 0
4.6 to 5.2
Nickel (Ni), % 1.8 to 2.3
18 to 19
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.6
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0.070 to 0.2
0.5 to 0.8
Zinc (Zn), % 0 to 0.1
0
Zirconium (Zr), % 0
0 to 0.020
Residuals, % 0 to 0.15
0