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A242.0 Aluminum vs. C96800 Copper

A242.0 aluminum belongs to the aluminum alloys classification, while C96800 copper belongs to the copper alloys. There are 25 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is C96800 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
120
Elongation at Break, % 1.6
3.4
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
46
Tensile Strength: Ultimate (UTS), MPa 220
1010

Thermal Properties

Latent Heat of Fusion, J/g 390
220
Maximum Temperature: Mechanical, °C 210
220
Melting Completion (Liquidus), °C 680
1120
Melting Onset (Solidus), °C 550
1060
Specific Heat Capacity, J/kg-K 870
390
Thermal Conductivity, W/m-K 140
52
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
10
Electrical Conductivity: Equal Weight (Specific), % IACS 110
10

Otherwise Unclassified Properties

Base Metal Price, % relative 12
34
Density, g/cm3 3.1
8.9
Embodied Carbon, kg CO2/kg material 8.3
3.4
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1130
300

Common Calculations

Stiffness to Weight: Axial, points 13
7.6
Stiffness to Weight: Bending, points 45
19
Strength to Weight: Axial, points 20
32
Strength to Weight: Bending, points 26
25
Thermal Diffusivity, mm2/s 52
15
Thermal Shock Resistance, points 9.3
35

Alloy Composition


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Aluminum (Al), % 89.3 to 93.1
0 to 0.1
Antimony (Sb), % 0
0 to 0.020
Chromium (Cr), % 0.15 to 0.25
0
Copper (Cu), % 3.7 to 4.5
87.1 to 90.5
Iron (Fe), % 0 to 0.8
0 to 0.5
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0.050 to 0.3
Nickel (Ni), % 1.8 to 2.3
9.5 to 10.5
Phosphorus (P), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.6
0
Sulfur (S), % 0
0 to 0.0025
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
0 to 1.0
Residuals, % 0 to 0.15
0 to 0.5