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A242.0 Aluminum vs. S38815 Stainless Steel

A242.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
190
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.6
34
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Tensile Strength: Ultimate (UTS), MPa 220
610

Thermal Properties

Latent Heat of Fusion, J/g 390
370
Maximum Temperature: Mechanical, °C 210
860
Melting Completion (Liquidus), °C 680
1360
Melting Onset (Solidus), °C 550
1310
Specific Heat Capacity, J/kg-K 870
500
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 12
19
Density, g/cm3 3.1
7.5
Embodied Carbon, kg CO2/kg material 8.3
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1130
140

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 20
22
Strength to Weight: Bending, points 26
21
Thermal Shock Resistance, points 9.3
15

Alloy Composition


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Aluminum (Al), % 89.3 to 93.1
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.15 to 0.25
13 to 15
Copper (Cu), % 3.7 to 4.5
0.75 to 1.5
Iron (Fe), % 0 to 0.8
56.1 to 67
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 1.8 to 2.3
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.6
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0