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A242.0 Aluminum vs. S66286 Stainless Steel

A242.0 aluminum belongs to the aluminum alloys classification, while S66286 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is S66286 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.6
17 to 40
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 220
620 to 1020

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 210
920
Melting Completion (Liquidus), °C 680
1430
Melting Onset (Solidus), °C 550
1370
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.2

Otherwise Unclassified Properties

Base Metal Price, % relative 12
26
Density, g/cm3 3.1
7.9
Embodied Carbon, kg CO2/kg material 8.3
6.0
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1130
170

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 20
22 to 36
Strength to Weight: Bending, points 26
20 to 28
Thermal Diffusivity, mm2/s 52
4.0
Thermal Shock Resistance, points 9.3
13 to 22

Alloy Composition


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Aluminum (Al), % 89.3 to 93.1
0 to 0.35
Boron (B), % 0
0.0010 to 0.010
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.15 to 0.25
13.5 to 16
Copper (Cu), % 3.7 to 4.5
0
Iron (Fe), % 0 to 0.8
49.1 to 59.5
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
1.0 to 1.5
Nickel (Ni), % 1.8 to 2.3
24 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.070 to 0.2
1.9 to 2.4
Vanadium (V), % 0
0.1 to 0.5
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0