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A242.0 Aluminum vs. Zamak 5

A242.0 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
92
Elastic (Young's, Tensile) Modulus, GPa 73
87
Elongation at Break, % 1.6
6.3
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Tensile Strength: Ultimate (UTS), MPa 220
330

Thermal Properties

Latent Heat of Fusion, J/g 390
120
Maximum Temperature: Mechanical, °C 210
95
Melting Completion (Liquidus), °C 680
390
Melting Onset (Solidus), °C 550
380
Specific Heat Capacity, J/kg-K 870
410
Thermal Conductivity, W/m-K 140
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
26
Electrical Conductivity: Equal Weight (Specific), % IACS 110
37

Otherwise Unclassified Properties

Base Metal Price, % relative 12
12
Density, g/cm3 3.1
6.4
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1130
380

Common Calculations

Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 45
23
Strength to Weight: Axial, points 20
14
Strength to Weight: Bending, points 26
16
Thermal Diffusivity, mm2/s 52
42
Thermal Shock Resistance, points 9.3
9.9

Alloy Composition


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Aluminum (Al), % 89.3 to 93.1
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0.15 to 0.25
0
Copper (Cu), % 3.7 to 4.5
0.7 to 1.3
Iron (Fe), % 0 to 0.8
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 1.2 to 1.7
0.025 to 0.080
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 1.8 to 2.3
0 to 0.020
Silicon (Si), % 0 to 0.6
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
94.3 to 95.7
Residuals, % 0 to 0.15
0