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A357.0 Aluminum vs. S82012 Stainless Steel

A357.0 aluminum belongs to the aluminum alloys classification, while S82012 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is S82012 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 3.7
40
Fatigue Strength, MPa 100
480
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 240
550
Tensile Strength: Ultimate (UTS), MPa 350
800
Tensile Strength: Yield (Proof), MPa 270
560

Thermal Properties

Latent Heat of Fusion, J/g 500
280
Maximum Temperature: Mechanical, °C 170
950
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
15
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.2
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1110
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
290
Resilience: Unit (Modulus of Resilience), kJ/m3 520
790
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 38
29
Strength to Weight: Bending, points 43
25
Thermal Diffusivity, mm2/s 68
3.9
Thermal Shock Resistance, points 17
23

Alloy Composition


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Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
19 to 20.5
Copper (Cu), % 0 to 0.2
0 to 1.0
Iron (Fe), % 0 to 0.2
71.3 to 77.9
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
2.0 to 4.0
Molybdenum (Mo), % 0
0.1 to 0.6
Nickel (Ni), % 0
0.8 to 1.5
Nitrogen (N), % 0
0.16 to 0.26
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 0.8
Sulfur (S), % 0
0 to 0.0050
Titanium (Ti), % 0.040 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0