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A360.0-O Aluminum vs. Annealed S45500 Stainless Steel

A360.0-O aluminum belongs to the aluminum alloys classification, while annealed S45500 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A360.0-O aluminum and the bottom bar is annealed S45500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
280
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 4.0
3.4
Fatigue Strength, MPa 150
570
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 180
790
Tensile Strength: Ultimate (UTS), MPa 180
1370
Tensile Strength: Yield (Proof), MPa 170
1240

Thermal Properties

Latent Heat of Fusion, J/g 530
270
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 680
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 21
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
3.8
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1070
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.0
45
Resilience: Unit (Modulus of Resilience), kJ/m3 200
4000
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 19
48
Strength to Weight: Bending, points 27
35
Thermal Shock Resistance, points 8.5
48

Alloy Composition


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Aluminum (Al), % 85.8 to 90.6
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 0 to 0.6
1.5 to 2.5
Iron (Fe), % 0 to 1.3
71.5 to 79.2
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.35
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.5
7.5 to 9.5
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 10
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tantalum (Ta), % 0
0 to 0.5
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0
0.8 to 1.4
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.25
0