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A360.0 Aluminum vs. Zamak 5

A360.0 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A360.0 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
92
Elastic (Young's, Tensile) Modulus, GPa 72
87
Elongation at Break, % 1.6 to 5.0
6.3
Fatigue Strength, MPa 82 to 150
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Shear Strength, MPa 180
260
Tensile Strength: Ultimate (UTS), MPa 180 to 320
330
Tensile Strength: Yield (Proof), MPa 170 to 260
240

Thermal Properties

Latent Heat of Fusion, J/g 530
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 680
390
Melting Onset (Solidus), °C 590
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 110
110
Thermal Expansion, µm/m-K 21
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
26
Electrical Conductivity: Equal Weight (Specific), % IACS 100
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
6.4
Embodied Carbon, kg CO2/kg material 7.8
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1070
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.6 to 13
19
Resilience: Unit (Modulus of Resilience), kJ/m3 190 to 470
330
Stiffness to Weight: Axial, points 15
7.5
Stiffness to Weight: Bending, points 53
23
Strength to Weight: Axial, points 19 to 34
14
Strength to Weight: Bending, points 27 to 39
16
Thermal Diffusivity, mm2/s 48
42
Thermal Shock Resistance, points 8.5 to 15
9.9

Alloy Composition


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Aluminum (Al), % 85.8 to 90.6
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.6
0.7 to 1.3
Iron (Fe), % 0 to 1.3
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.4 to 0.6
0.025 to 0.080
Manganese (Mn), % 0 to 0.35
0
Nickel (Ni), % 0 to 0.5
0 to 0.020
Silicon (Si), % 9.0 to 10
0 to 0.030
Tin (Sn), % 0 to 0.15
0 to 0.0030
Zinc (Zn), % 0 to 0.5
94.3 to 95.7
Residuals, % 0 to 0.25
0