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A380.0 Aluminum vs. AWS ER80S-Ni1

A380.0 aluminum belongs to the aluminum alloys classification, while AWS ER80S-Ni1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A380.0 aluminum and the bottom bar is AWS ER80S-Ni1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 3.3
27
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 290
630
Tensile Strength: Yield (Proof), MPa 160
530

Thermal Properties

Latent Heat of Fusion, J/g 510
260
Melting Completion (Liquidus), °C 590
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 96
41
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 78
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.7
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.5
1.6
Embodied Energy, MJ/kg 140
21
Embodied Water, L/kg 1040
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.3
160
Resilience: Unit (Modulus of Resilience), kJ/m3 180
740
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 48
24
Strength to Weight: Axial, points 28
22
Strength to Weight: Bending, points 34
21
Thermal Diffusivity, mm2/s 38
11
Thermal Shock Resistance, points 13
19

Alloy Composition


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Aluminum (Al), % 80.3 to 89.5
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 3.0 to 4.0
0 to 0.35
Iron (Fe), % 0 to 1.3
95.3 to 98.8
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 1.3
Molybdenum (Mo), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.5
0.8 to 1.1
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 7.5 to 9.5
0.4 to 0.8
Sulfur (S), % 0
0 to 0.025
Tin (Sn), % 0 to 0.35
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.5
0 to 0.5