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A380.0 Aluminum vs. Sand Cast ZA-27

A380.0 aluminum belongs to the aluminum alloys classification, while sand cast ZA-27 belongs to the zinc alloys. They have a modest 30% of their average alloy composition in common, which, by itself, doesn't mean much. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is A380.0 aluminum and the bottom bar is sand cast ZA-27.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
110
Elastic (Young's, Tensile) Modulus, GPa 73
78
Elongation at Break, % 3.3
4.5
Fatigue Strength, MPa 140
170
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
31
Shear Strength, MPa 190
290
Tensile Strength: Ultimate (UTS), MPa 290
420
Tensile Strength: Yield (Proof), MPa 160
370

Thermal Properties

Latent Heat of Fusion, J/g 510
130
Maximum Temperature: Mechanical, °C 170
120
Melting Completion (Liquidus), °C 590
480
Melting Onset (Solidus), °C 550
380
Specific Heat Capacity, J/kg-K 870
530
Thermal Conductivity, W/m-K 96
130
Thermal Expansion, µm/m-K 22
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
30
Electrical Conductivity: Equal Weight (Specific), % IACS 78
53

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 2.9
5.0
Embodied Carbon, kg CO2/kg material 7.5
4.2
Embodied Energy, MJ/kg 140
80
Embodied Water, L/kg 1040
570

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.3
18
Resilience: Unit (Modulus of Resilience), kJ/m3 180
870
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 48
28
Strength to Weight: Axial, points 28
23
Strength to Weight: Bending, points 34
25
Thermal Diffusivity, mm2/s 38
47
Thermal Shock Resistance, points 13
15

Alloy Composition

Aluminum (Al), % 80.3 to 89.5
25 to 28
Cadmium (Cd), % 0
0 to 0.0060
Copper (Cu), % 3.0 to 4.0
2.0 to 2.5
Iron (Fe), % 0 to 1.3
0 to 0.1
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 0 to 0.1
0.010 to 0.020
Manganese (Mn), % 0 to 0.5
0
Nickel (Ni), % 0 to 0.5
0 to 0.020
Silicon (Si), % 7.5 to 9.5
0 to 0.080
Tin (Sn), % 0 to 0.35
0 to 0.0030
Zinc (Zn), % 0 to 3.0
69.3 to 73
Residuals, % 0 to 0.5
0