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A380.0 Aluminum vs. S40945 Stainless Steel

A380.0 aluminum belongs to the aluminum alloys classification, while S40945 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A380.0 aluminum and the bottom bar is S40945 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
160
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 3.3
25
Fatigue Strength, MPa 140
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 190
270
Tensile Strength: Ultimate (UTS), MPa 290
430
Tensile Strength: Yield (Proof), MPa 160
230

Thermal Properties

Latent Heat of Fusion, J/g 510
270
Maximum Temperature: Mechanical, °C 170
710
Melting Completion (Liquidus), °C 590
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 96
26
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 78
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.0
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.5
2.2
Embodied Energy, MJ/kg 140
31
Embodied Water, L/kg 1040
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.3
89
Resilience: Unit (Modulus of Resilience), kJ/m3 180
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 48
25
Strength to Weight: Axial, points 28
15
Strength to Weight: Bending, points 34
16
Thermal Diffusivity, mm2/s 38
6.9
Thermal Shock Resistance, points 13
15

Alloy Composition


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Aluminum (Al), % 80.3 to 89.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 3.0 to 4.0
0
Iron (Fe), % 0 to 1.3
85.1 to 89.3
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Nickel (Ni), % 0 to 0.5
0 to 0.5
Niobium (Nb), % 0
0.18 to 0.4
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 7.5 to 9.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.35
0
Titanium (Ti), % 0
0.050 to 0.2
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.5
0