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A384.0 Aluminum vs. AISI 309S Stainless Steel

A384.0 aluminum belongs to the aluminum alloys classification, while AISI 309S stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A384.0 aluminum and the bottom bar is AISI 309S stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
200
Elongation at Break, % 2.5
42
Fatigue Strength, MPa 140
210
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
78
Shear Strength, MPa 200
400
Tensile Strength: Ultimate (UTS), MPa 330
580
Tensile Strength: Yield (Proof), MPa 170
230

Thermal Properties

Latent Heat of Fusion, J/g 550
290
Maximum Temperature: Mechanical, °C 170
1080
Melting Completion (Liquidus), °C 610
1420
Melting Onset (Solidus), °C 510
1370
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 96
15
Thermal Expansion, µm/m-K 21
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 73
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
19
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.5
3.6
Embodied Energy, MJ/kg 140
51
Embodied Water, L/kg 1010
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
190
Resilience: Unit (Modulus of Resilience), kJ/m3 180
140
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 32
21
Strength to Weight: Bending, points 38
20
Thermal Diffusivity, mm2/s 39
4.0
Thermal Shock Resistance, points 15
13

Alloy Composition


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Aluminum (Al), % 79.3 to 86.5
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
22 to 24
Copper (Cu), % 3.0 to 4.5
0
Iron (Fe), % 0 to 1.3
58.1 to 66
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 2.0
Nickel (Ni), % 0 to 0.5
12 to 15
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 10.5 to 12
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.35
0
Zinc (Zn), % 0 to 1.0
0
Residuals, % 0 to 0.5
0