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A384.0 Aluminum vs. S41425 Stainless Steel

A384.0 aluminum belongs to the aluminum alloys classification, while S41425 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A384.0 aluminum and the bottom bar is S41425 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
200
Elongation at Break, % 2.5
17
Fatigue Strength, MPa 140
450
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
77
Shear Strength, MPa 200
570
Tensile Strength: Ultimate (UTS), MPa 330
920
Tensile Strength: Yield (Proof), MPa 170
750

Thermal Properties

Latent Heat of Fusion, J/g 550
280
Maximum Temperature: Mechanical, °C 170
810
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 510
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 96
16
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 73
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
13
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 7.5
2.9
Embodied Energy, MJ/kg 140
40
Embodied Water, L/kg 1010
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
150
Resilience: Unit (Modulus of Resilience), kJ/m3 180
1420
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 32
33
Strength to Weight: Bending, points 38
27
Thermal Diffusivity, mm2/s 39
4.4
Thermal Shock Resistance, points 15
33

Alloy Composition


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Aluminum (Al), % 79.3 to 86.5
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
12 to 15
Copper (Cu), % 3.0 to 4.5
0 to 0.3
Iron (Fe), % 0 to 1.3
74 to 81.9
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0.5 to 1.0
Molybdenum (Mo), % 0
1.5 to 2.0
Nickel (Ni), % 0 to 0.5
4.0 to 7.0
Nitrogen (N), % 0
0.060 to 0.12
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 10.5 to 12
0 to 0.5
Sulfur (S), % 0
0 to 0.0050
Tin (Sn), % 0 to 0.35
0
Zinc (Zn), % 0 to 1.0
0
Residuals, % 0 to 0.5
0