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A390.0 Aluminum vs. AZ91D Magnesium

A390.0 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is A390.0 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110 to 140
60 to 80
Elastic (Young's, Tensile) Modulus, GPa 75
46
Elongation at Break, % 0.87 to 0.91
2.3 to 4.5
Fatigue Strength, MPa 70 to 100
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
18
Tensile Strength: Ultimate (UTS), MPa 190 to 290
160 to 220
Tensile Strength: Yield (Proof), MPa 190 to 290
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 640
350
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 580
600
Melting Onset (Solidus), °C 480
490
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 130
78
Thermal Expansion, µm/m-K 20
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
11
Electrical Conductivity: Equal Weight (Specific), % IACS 67
58

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 7.3
22
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 950
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 2.6
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 240 to 580
69 to 170
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 52
69
Strength to Weight: Axial, points 19 to 30
26 to 34
Strength to Weight: Bending, points 27 to 36
38 to 46
Thermal Diffusivity, mm2/s 56
45
Thermal Shock Resistance, points 9.0 to 14
9.5 to 13

Alloy Composition


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Aluminum (Al), % 75.3 to 79.6
8.3 to 9.7
Copper (Cu), % 4.0 to 5.0
0 to 0.030
Iron (Fe), % 0 to 0.5
0 to 0.0050
Magnesium (Mg), % 0.45 to 0.65
88.7 to 91.2
Manganese (Mn), % 0 to 0.1
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 16 to 18
0 to 0.1
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0.35 to 1.0
Residuals, % 0 to 0.2
0

Comparable Variants