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A390.0 Aluminum vs. SAE-AISI M42 Steel

A390.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI M42 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A390.0 aluminum and the bottom bar is SAE-AISI M42 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 75
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
78
Tensile Strength: Ultimate (UTS), MPa 190 to 290
810 to 2310

Thermal Properties

Latent Heat of Fusion, J/g 640
270
Melting Completion (Liquidus), °C 580
1540
Melting Onset (Solidus), °C 480
1490
Specific Heat Capacity, J/kg-K 880
450
Thermal Conductivity, W/m-K 130
20
Thermal Expansion, µm/m-K 20
12

Otherwise Unclassified Properties

Base Metal Price, % relative 11
30
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 7.3
7.4
Embodied Energy, MJ/kg 140
100
Embodied Water, L/kg 950
140

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 19 to 30
28 to 79
Strength to Weight: Bending, points 27 to 36
24 to 48
Thermal Diffusivity, mm2/s 56
5.4
Thermal Shock Resistance, points 9.0 to 14
25 to 71

Alloy Composition


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Aluminum (Al), % 75.3 to 79.6
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0
3.5 to 4.3
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 4.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 0.5
76.3 to 81
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0.15 to 0.4
Molybdenum (Mo), % 0
9.0 to 10
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 16 to 18
0.15 to 0.65
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
1.2 to 1.9
Vanadium (V), % 0
1.0 to 1.4
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0