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A535.0 Aluminum vs. 4145 Aluminum

Both A535.0 aluminum and 4145 aluminum are aluminum alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have 86% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
73
Elongation at Break, % 9.0
2.2
Fatigue Strength, MPa 95
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
28
Tensile Strength: Ultimate (UTS), MPa 250
120
Tensile Strength: Yield (Proof), MPa 120
68

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 620
590
Melting Onset (Solidus), °C 550
520
Specific Heat Capacity, J/kg-K 910
880
Thermal Conductivity, W/m-K 100
100
Thermal Expansion, µm/m-K 24
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
26
Electrical Conductivity: Equal Weight (Specific), % IACS 79
84

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
2.8
Embodied Carbon, kg CO2/kg material 9.3
7.6
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 1180
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 120
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 26
12
Strength to Weight: Bending, points 33
19
Thermal Diffusivity, mm2/s 42
42
Thermal Shock Resistance, points 11
5.5

Alloy Composition


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Aluminum (Al), % 91.4 to 93.4
83 to 87.4
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.1
3.3 to 4.7
Iron (Fe), % 0 to 0.2
0 to 0.8
Magnesium (Mg), % 6.5 to 7.5
0 to 0.15
Manganese (Mn), % 0.1 to 0.25
0 to 0.15
Silicon (Si), % 0 to 0.2
9.3 to 10.7
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15