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A535.0 Aluminum vs. AZ91A Magnesium

A535.0 aluminum belongs to the aluminum alloys classification, while AZ91A magnesium belongs to the magnesium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is AZ91A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
46
Elongation at Break, % 9.0
5.0
Fatigue Strength, MPa 95
99
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
18
Tensile Strength: Ultimate (UTS), MPa 250
240
Tensile Strength: Yield (Proof), MPa 120
160

Thermal Properties

Latent Heat of Fusion, J/g 390
360
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 620
600
Melting Onset (Solidus), °C 550
470
Specific Heat Capacity, J/kg-K 910
990
Thermal Conductivity, W/m-K 100
73
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
10
Electrical Conductivity: Equal Weight (Specific), % IACS 79
52

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
1.7
Embodied Carbon, kg CO2/kg material 9.3
22
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
11
Resilience: Unit (Modulus of Resilience), kJ/m3 120
280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
69
Strength to Weight: Axial, points 26
38
Strength to Weight: Bending, points 33
49
Thermal Diffusivity, mm2/s 42
42
Thermal Shock Resistance, points 11
14

Alloy Composition


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Aluminum (Al), % 91.4 to 93.4
8.3 to 9.7
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.2
0
Magnesium (Mg), % 6.5 to 7.5
88.2 to 91.2
Manganese (Mn), % 0.1 to 0.25
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.5
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0
0.35 to 1.0
Residuals, % 0 to 0.15
0