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A535.0 Aluminum vs. SAE-AISI 1524 Steel

A535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1524 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is SAE-AISI 1524 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 9.0
14 to 22
Fatigue Strength, MPa 95
230 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Tensile Strength: Ultimate (UTS), MPa 250
570 to 650
Tensile Strength: Yield (Proof), MPa 120
320 to 540

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
52
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
8.3
Electrical Conductivity: Equal Weight (Specific), % IACS 79
9.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.3
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1180
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
84 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 120
270 to 760
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 26
20 to 23
Strength to Weight: Bending, points 33
19 to 21
Thermal Diffusivity, mm2/s 42
14
Thermal Shock Resistance, points 11
18 to 21

Alloy Composition


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Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0.19 to 0.25
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
98 to 98.5
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
1.4 to 1.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0