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A535.0 Aluminum vs. SAE-AISI H10 Steel

A535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI H10 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is SAE-AISI H10 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
74
Tensile Strength: Ultimate (UTS), MPa 250
680 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 620
1470
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
38
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
8.0
Electrical Conductivity: Equal Weight (Specific), % IACS 79
9.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.3
3.4
Embodied Energy, MJ/kg 160
48
Embodied Water, L/kg 1180
71

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 26
24 to 72
Strength to Weight: Bending, points 33
22 to 46
Thermal Diffusivity, mm2/s 42
10
Thermal Shock Resistance, points 11
22 to 66

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0.35 to 0.45
Chromium (Cr), % 0
3.0 to 3.8
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.2
89.5 to 93.4
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.25 to 0.7
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0.8 to 1.2
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.25 to 0.75
Residuals, % 0 to 0.15
0