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A535.0 Aluminum vs. S20161 Stainless Steel

A535.0 aluminum belongs to the aluminum alloys classification, while S20161 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is S20161 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 9.0
46
Fatigue Strength, MPa 95
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
76
Tensile Strength: Ultimate (UTS), MPa 250
980
Tensile Strength: Yield (Proof), MPa 120
390

Thermal Properties

Latent Heat of Fusion, J/g 390
330
Maximum Temperature: Mechanical, °C 170
870
Melting Completion (Liquidus), °C 620
1380
Melting Onset (Solidus), °C 550
1330
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 100
15
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 79
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 9.3
2.7
Embodied Energy, MJ/kg 160
39
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
360
Resilience: Unit (Modulus of Resilience), kJ/m3 120
390
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
26
Strength to Weight: Axial, points 26
36
Strength to Weight: Bending, points 33
29
Thermal Diffusivity, mm2/s 42
4.0
Thermal Shock Resistance, points 11
22

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
15 to 18
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
65.6 to 73.9
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
4.0 to 6.0
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
3.0 to 4.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0