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A535.0 Aluminum vs. S28200 Stainless Steel

A535.0 aluminum belongs to the aluminum alloys classification, while S28200 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is S28200 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 9.0
45
Fatigue Strength, MPa 95
430
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Tensile Strength: Ultimate (UTS), MPa 250
870
Tensile Strength: Yield (Proof), MPa 120
460

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 170
900
Melting Completion (Liquidus), °C 620
1380
Melting Onset (Solidus), °C 550
1330
Specific Heat Capacity, J/kg-K 910
480
Thermal Expansion, µm/m-K 24
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
7.6
Embodied Carbon, kg CO2/kg material 9.3
2.8
Embodied Energy, MJ/kg 160
41
Embodied Water, L/kg 1180
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
330
Resilience: Unit (Modulus of Resilience), kJ/m3 120
540
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
26
Strength to Weight: Axial, points 26
32
Strength to Weight: Bending, points 33
27
Thermal Shock Resistance, points 11
17

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0 to 0.1
0.75 to 1.3
Iron (Fe), % 0 to 0.2
57.7 to 64.1
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
17 to 19
Molybdenum (Mo), % 0
0.75 to 1.3
Nitrogen (N), % 0
0.4 to 0.6
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0