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A535.0 Aluminum vs. S31254 Stainless Steel

A535.0 aluminum belongs to the aluminum alloys classification, while S31254 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is S31254 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 9.0
40
Fatigue Strength, MPa 95
290
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
80
Tensile Strength: Ultimate (UTS), MPa 250
720
Tensile Strength: Yield (Proof), MPa 120
330

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 170
1090
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 910
460
Thermal Conductivity, W/m-K 100
14
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 79
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
28
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 9.3
5.5
Embodied Energy, MJ/kg 160
74
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
240
Resilience: Unit (Modulus of Resilience), kJ/m3 120
270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 26
25
Strength to Weight: Bending, points 33
22
Thermal Diffusivity, mm2/s 42
3.8
Thermal Shock Resistance, points 11
15

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
19.5 to 20.5
Copper (Cu), % 0 to 0.1
0.5 to 1.0
Iron (Fe), % 0 to 0.2
51.4 to 56.3
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.0
Molybdenum (Mo), % 0
6.0 to 6.5
Nickel (Ni), % 0
17.5 to 18.5
Nitrogen (N), % 0
0.18 to 0.22
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.8
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0