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AISI 204 Stainless Steel vs. 392.0 Aluminum

AISI 204 stainless steel belongs to the iron alloys classification, while 392.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
75
Elongation at Break, % 23 to 39
0.86
Fatigue Strength, MPa 320 to 720
190
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
290
Tensile Strength: Yield (Proof), MPa 380 to 1080
270

Thermal Properties

Latent Heat of Fusion, J/g 280
670
Maximum Temperature: Mechanical, °C 850
170
Melting Completion (Liquidus), °C 1410
670
Melting Onset (Solidus), °C 1370
580
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 15
130
Thermal Expansion, µm/m-K 17
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
25
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
90

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 7.7
2.5
Embodied Carbon, kg CO2/kg material 2.4
7.5
Embodied Energy, MJ/kg 35
140
Embodied Water, L/kg 130
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
490
Stiffness to Weight: Axial, points 14
17
Stiffness to Weight: Bending, points 25
56
Strength to Weight: Axial, points 27 to 40
32
Strength to Weight: Bending, points 24 to 31
39
Thermal Diffusivity, mm2/s 4.1
60
Thermal Shock Resistance, points 16 to 24
15

Alloy Composition


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Aluminum (Al), % 0
73.9 to 80.6
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0.4 to 0.8
Iron (Fe), % 69.6 to 76.4
0 to 1.5
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 7.0 to 9.0
0.2 to 0.6
Nickel (Ni), % 1.5 to 3.0
0 to 0.5
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
18 to 20
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.5