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AISI 204 Stainless Steel vs. 6012 Aluminum

AISI 204 stainless steel belongs to the iron alloys classification, while 6012 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is 6012 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 23 to 39
9.1 to 11
Fatigue Strength, MPa 320 to 720
55 to 100
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 500 to 700
130 to 190
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
220 to 320
Tensile Strength: Yield (Proof), MPa 380 to 1080
110 to 260

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 850
170
Melting Completion (Liquidus), °C 1410
640
Melting Onset (Solidus), °C 1370
570
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 15
160
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
45
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
140

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 7.7
2.9
Embodied Carbon, kg CO2/kg material 2.4
8.2
Embodied Energy, MJ/kg 35
150
Embodied Water, L/kg 130
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
21 to 28
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
94 to 480
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
48
Strength to Weight: Axial, points 27 to 40
22 to 32
Strength to Weight: Bending, points 24 to 31
29 to 37
Thermal Diffusivity, mm2/s 4.1
62
Thermal Shock Resistance, points 16 to 24
10 to 14

Alloy Composition


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Aluminum (Al), % 0
92.2 to 98
Bismuth (Bi), % 0
0 to 0.7
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 15 to 17
0 to 0.3
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 69.6 to 76.4
0 to 0.5
Lead (Pb), % 0
0.4 to 2.0
Magnesium (Mg), % 0
0.6 to 1.2
Manganese (Mn), % 7.0 to 9.0
0.4 to 1.0
Nickel (Ni), % 1.5 to 3.0
0
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.6 to 1.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.15