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AISI 204 Stainless Steel vs. ZE41A Magnesium

AISI 204 stainless steel belongs to the iron alloys classification, while ZE41A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is ZE41A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 330
63
Elastic (Young's, Tensile) Modulus, GPa 200
45
Elongation at Break, % 23 to 39
3.3
Fatigue Strength, MPa 320 to 720
98
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
18
Shear Strength, MPa 500 to 700
150
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
210
Tensile Strength: Yield (Proof), MPa 380 to 1080
140

Thermal Properties

Latent Heat of Fusion, J/g 280
330
Maximum Temperature: Mechanical, °C 850
150
Melting Completion (Liquidus), °C 1410
640
Melting Onset (Solidus), °C 1370
540
Specific Heat Capacity, J/kg-K 480
970
Thermal Conductivity, W/m-K 15
110
Thermal Expansion, µm/m-K 17
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
130

Otherwise Unclassified Properties

Base Metal Price, % relative 10
18
Density, g/cm3 7.7
1.9
Embodied Carbon, kg CO2/kg material 2.4
24
Embodied Energy, MJ/kg 35
170
Embodied Water, L/kg 130
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
6.1
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
63
Strength to Weight: Axial, points 27 to 40
31
Strength to Weight: Bending, points 24 to 31
41
Thermal Diffusivity, mm2/s 4.1
59
Thermal Shock Resistance, points 16 to 24
12

Alloy Composition


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Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 69.6 to 76.4
0
Magnesium (Mg), % 0
91.7 to 95.4
Manganese (Mn), % 7.0 to 9.0
0 to 0.15
Nickel (Ni), % 1.5 to 3.0
0 to 0.010
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.030
0
Unspecified Rare Earths, % 0
0.75 to 1.8
Zinc (Zn), % 0
3.5 to 5.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3