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AISI 204 Stainless Steel vs. ZE63A Magnesium

AISI 204 stainless steel belongs to the iron alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 330
73
Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 23 to 39
7.7
Fatigue Strength, MPa 320 to 720
120
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
17
Shear Strength, MPa 500 to 700
170
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
300
Tensile Strength: Yield (Proof), MPa 380 to 1080
190

Thermal Properties

Latent Heat of Fusion, J/g 280
330
Maximum Temperature: Mechanical, °C 850
170
Melting Completion (Liquidus), °C 1410
510
Melting Onset (Solidus), °C 1370
390
Specific Heat Capacity, J/kg-K 480
950
Thermal Conductivity, W/m-K 15
110
Thermal Expansion, µm/m-K 17
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
31
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
140

Otherwise Unclassified Properties

Base Metal Price, % relative 10
22
Density, g/cm3 7.7
2.0
Embodied Carbon, kg CO2/kg material 2.4
24
Embodied Energy, MJ/kg 35
180
Embodied Water, L/kg 130
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
20
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
400
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 25
58
Strength to Weight: Axial, points 27 to 40
40
Strength to Weight: Bending, points 24 to 31
48
Thermal Diffusivity, mm2/s 4.1
57
Thermal Shock Resistance, points 16 to 24
17

Alloy Composition

Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 69.6 to 76.4
0
Magnesium (Mg), % 0
89.6 to 92
Manganese (Mn), % 7.0 to 9.0
0
Nickel (Ni), % 1.5 to 3.0
0 to 0.010
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.030
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Zinc (Zn), % 0
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3