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AISI 204 Stainless Steel vs. Zamak 5

AISI 204 stainless steel belongs to the iron alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 330
92
Elastic (Young's, Tensile) Modulus, GPa 200
87
Elongation at Break, % 23 to 39
6.3
Fatigue Strength, MPa 320 to 720
56
Poisson's Ratio 0.28
0.25
Shear Modulus, GPa 77
33
Shear Strength, MPa 500 to 700
260
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
330
Tensile Strength: Yield (Proof), MPa 380 to 1080
240

Thermal Properties

Latent Heat of Fusion, J/g 280
120
Maximum Temperature: Mechanical, °C 850
95
Melting Completion (Liquidus), °C 1410
390
Melting Onset (Solidus), °C 1370
380
Specific Heat Capacity, J/kg-K 480
410
Thermal Conductivity, W/m-K 15
110
Thermal Expansion, µm/m-K 17
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
26
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
37

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 7.7
6.4
Embodied Carbon, kg CO2/kg material 2.4
3.0
Embodied Energy, MJ/kg 35
57
Embodied Water, L/kg 130
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
19
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 25
23
Strength to Weight: Axial, points 27 to 40
14
Strength to Weight: Bending, points 24 to 31
16
Thermal Diffusivity, mm2/s 4.1
42
Thermal Shock Resistance, points 16 to 24
9.9

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0.7 to 1.3
Iron (Fe), % 69.6 to 76.4
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Manganese (Mn), % 7.0 to 9.0
0
Nickel (Ni), % 1.5 to 3.0
0 to 0.020
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.030
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0
94.3 to 95.7