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AISI 205 Stainless Steel vs. AZ91B Magnesium

AISI 205 stainless steel belongs to the iron alloys classification, while AZ91B magnesium belongs to the magnesium alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is AZ91B magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
63
Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 11 to 51
5.0
Fatigue Strength, MPa 410 to 640
79
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
18
Shear Strength, MPa 560 to 850
140
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
240
Tensile Strength: Yield (Proof), MPa 450 to 1100
160

Thermal Properties

Latent Heat of Fusion, J/g 280
360
Maximum Temperature: Mechanical, °C 880
130
Melting Completion (Liquidus), °C 1380
600
Melting Onset (Solidus), °C 1340
470
Specific Heat Capacity, J/kg-K 480
990
Thermal Expansion, µm/m-K 18
26

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 7.6
1.7
Embodied Carbon, kg CO2/kg material 2.6
22
Embodied Energy, MJ/kg 37
160
Embodied Water, L/kg 150
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
11
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 26
69
Strength to Weight: Axial, points 29 to 52
38
Strength to Weight: Bending, points 25 to 37
49
Thermal Shock Resistance, points 16 to 29
14

Alloy Composition

Aluminum (Al), % 0
8.3 to 9.7
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
0 to 0.35
Iron (Fe), % 62.6 to 68.1
0
Magnesium (Mg), % 0
87.9 to 91.2
Manganese (Mn), % 14 to 15.5
0.13 to 0.5
Nickel (Ni), % 1.0 to 1.7
0 to 0.030
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0.35 to 1.0