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AISI 205 Stainless Steel vs. EN AC-45300 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while EN AC-45300 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is EN AC-45300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
94 to 120
Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 11 to 51
1.0 to 2.8
Fatigue Strength, MPa 410 to 640
59 to 72
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
220 to 290
Tensile Strength: Yield (Proof), MPa 450 to 1100
150 to 230

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Maximum Temperature: Mechanical, °C 880
170
Melting Completion (Liquidus), °C 1380
630
Melting Onset (Solidus), °C 1340
590
Specific Heat Capacity, J/kg-K 480
890
Thermal Expansion, µm/m-K 18
22

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.6
8.0
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
2.7 to 5.6
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
160 to 390
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 29 to 52
23 to 29
Strength to Weight: Bending, points 25 to 37
30 to 35
Thermal Shock Resistance, points 16 to 29
10 to 13

Alloy Composition


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Aluminum (Al), % 0
90.2 to 94.2
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
1.0 to 1.5
Iron (Fe), % 62.6 to 68.1
0 to 0.65
Lead (Pb), % 0
0 to 0.15
Magnesium (Mg), % 0
0.35 to 0.65
Manganese (Mn), % 14 to 15.5
0 to 0.55
Nickel (Ni), % 1.0 to 1.7
0 to 0.25
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
4.5 to 5.5
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15