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AISI 205 Stainless Steel vs. EN AC-46100 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while EN AC-46100 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is EN AC-46100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
91
Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 11 to 51
1.0
Fatigue Strength, MPa 410 to 640
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
270
Tensile Strength: Yield (Proof), MPa 450 to 1100
160

Thermal Properties

Latent Heat of Fusion, J/g 280
550
Maximum Temperature: Mechanical, °C 880
180
Melting Completion (Liquidus), °C 1380
600
Melting Onset (Solidus), °C 1340
540
Specific Heat Capacity, J/kg-K 480
890
Thermal Expansion, µm/m-K 18
21

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.6
7.6
Embodied Energy, MJ/kg 37
140
Embodied Water, L/kg 150
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 26
51
Strength to Weight: Axial, points 29 to 52
27
Strength to Weight: Bending, points 25 to 37
34
Thermal Shock Resistance, points 16 to 29
12

Alloy Composition


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Aluminum (Al), % 0
80.4 to 88.5
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0 to 0.15
Copper (Cu), % 0
1.5 to 2.5
Iron (Fe), % 62.6 to 68.1
0 to 1.1
Lead (Pb), % 0
0 to 0.25
Magnesium (Mg), % 0
0 to 0.3
Manganese (Mn), % 14 to 15.5
0 to 0.55
Nickel (Ni), % 1.0 to 1.7
0 to 0.45
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
10 to 12
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 1.7
Residuals, % 0
0 to 0.25