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AISI 205 Stainless Steel vs. SAE-AISI 1040 Steel

Both AISI 205 stainless steel and SAE-AISI 1040 steel are iron alloys. They have 66% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is SAE-AISI 1040 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 11 to 51
13 to 20
Fatigue Strength, MPa 410 to 640
220 to 340
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
73
Shear Strength, MPa 560 to 850
350 to 390
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
570 to 640
Tensile Strength: Yield (Proof), MPa 450 to 1100
320 to 530

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Maximum Temperature: Mechanical, °C 880
400
Melting Completion (Liquidus), °C 1380
1460
Melting Onset (Solidus), °C 1340
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Expansion, µm/m-K 18
12

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 7.6
7.8
Embodied Carbon, kg CO2/kg material 2.6
1.4
Embodied Energy, MJ/kg 37
18
Embodied Water, L/kg 150
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
79 to 96
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
270 to 760
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
24
Strength to Weight: Axial, points 29 to 52
20 to 23
Strength to Weight: Bending, points 25 to 37
19 to 21
Thermal Shock Resistance, points 16 to 29
18 to 20

Alloy Composition

Carbon (C), % 0.12 to 0.25
0.37 to 0.44
Chromium (Cr), % 16.5 to 18.5
0
Iron (Fe), % 62.6 to 68.1
98.6 to 99.03
Manganese (Mn), % 14 to 15.5
0.6 to 0.9
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0 to 0.040
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.030
0 to 0.050