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AISI 205 Stainless Steel vs. Zamak 5

AISI 205 stainless steel belongs to the iron alloys classification, while Zamak 5 belongs to the zinc alloys. There are 27 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
92
Elastic (Young's, Tensile) Modulus, GPa 200
87
Elongation at Break, % 11 to 51
6.3
Fatigue Strength, MPa 410 to 640
56
Poisson's Ratio 0.28
0.25
Shear Modulus, GPa 77
33
Shear Strength, MPa 560 to 850
260
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
330
Tensile Strength: Yield (Proof), MPa 450 to 1100
240

Thermal Properties

Latent Heat of Fusion, J/g 280
120
Maximum Temperature: Mechanical, °C 880
95
Melting Completion (Liquidus), °C 1380
390
Melting Onset (Solidus), °C 1340
380
Specific Heat Capacity, J/kg-K 480
410
Thermal Expansion, µm/m-K 18
27

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 7.6
6.4
Embodied Carbon, kg CO2/kg material 2.6
3.0
Embodied Energy, MJ/kg 37
57
Embodied Water, L/kg 150
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
19
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 26
23
Strength to Weight: Axial, points 29 to 52
14
Strength to Weight: Bending, points 25 to 37
16
Thermal Shock Resistance, points 16 to 29
9.9

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
0.7 to 1.3
Iron (Fe), % 62.6 to 68.1
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Manganese (Mn), % 14 to 15.5
0
Nickel (Ni), % 1.0 to 1.7
0 to 0.020
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.030
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0
94.3 to 95.7