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AISI 302 Stainless Steel vs. 6060 Aluminum

AISI 302 stainless steel belongs to the iron alloys classification, while 6060 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 302 stainless steel and the bottom bar is 6060 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 4.5 to 46
9.0 to 16
Fatigue Strength, MPa 210 to 520
37 to 70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 400 to 830
86 to 130
Tensile Strength: Ultimate (UTS), MPa 580 to 1430
140 to 220
Tensile Strength: Yield (Proof), MPa 230 to 1100
71 to 170

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 710
160
Melting Completion (Liquidus), °C 1420
660
Melting Onset (Solidus), °C 1400
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
210
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
54
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
180

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Calomel Potential, mV -70
-710
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 59 to 260
13 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 3070
37 to 210
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 21 to 51
14 to 23
Strength to Weight: Bending, points 20 to 36
22 to 30
Thermal Diffusivity, mm2/s 4.4
85
Thermal Shock Resistance, points 12 to 31
6.3 to 9.9

Alloy Composition


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Aluminum (Al), % 0
97.9 to 99.3
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 17 to 19
0 to 0.050
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 67.9 to 75
0.1 to 0.3
Magnesium (Mg), % 0
0.35 to 0.6
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 8.0 to 10
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0.3 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15