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AISI 304L Stainless Steel vs. 4015 Aluminum

AISI 304L stainless steel belongs to the iron alloys classification, while 4015 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 304L stainless steel and the bottom bar is 4015 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 350
35 to 70
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 6.7 to 46
1.1 to 23
Fatigue Strength, MPa 170 to 430
46 to 71
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 370 to 680
82 to 120
Tensile Strength: Ultimate (UTS), MPa 540 to 1160
130 to 220
Tensile Strength: Yield (Proof), MPa 190 to 870
50 to 200

Thermal Properties

Latent Heat of Fusion, J/g 290
420
Maximum Temperature: Mechanical, °C 540
160
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
160
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
41
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
130

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.1
8.1
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 150
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 71 to 240
2.4 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 92 to 1900
18 to 290
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 19 to 41
13 to 22
Strength to Weight: Bending, points 19 to 31
21 to 30
Thermal Diffusivity, mm2/s 4.2
66
Thermal Shock Resistance, points 12 to 25
5.7 to 9.7

Alloy Composition


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Aluminum (Al), % 0
94.9 to 97.9
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 18 to 20
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 65 to 74
0 to 0.7
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 0 to 2.0
0.6 to 1.2
Nickel (Ni), % 8.0 to 12
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
1.4 to 2.2
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants