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AISI 304L Stainless Steel vs. 6060 Aluminum

AISI 304L stainless steel belongs to the iron alloys classification, while 6060 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 304L stainless steel and the bottom bar is 6060 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 6.7 to 46
9.0 to 16
Fatigue Strength, MPa 170 to 430
37 to 70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 370 to 680
86 to 130
Tensile Strength: Ultimate (UTS), MPa 540 to 1160
140 to 220
Tensile Strength: Yield (Proof), MPa 190 to 870
71 to 170

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 540
160
Melting Completion (Liquidus), °C 1450
660
Melting Onset (Solidus), °C 1400
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
210
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
54
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
180

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Calomel Potential, mV -80
-710
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.1
8.3
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 71 to 240
13 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 92 to 1900
37 to 210
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 19 to 41
14 to 23
Strength to Weight: Bending, points 19 to 31
22 to 30
Thermal Diffusivity, mm2/s 4.2
85
Thermal Shock Resistance, points 12 to 25
6.3 to 9.9

Alloy Composition


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Aluminum (Al), % 0
97.9 to 99.3
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 18 to 20
0 to 0.050
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 65 to 74
0.1 to 0.3
Magnesium (Mg), % 0
0.35 to 0.6
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 8.0 to 12
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0.3 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15