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AISI 304L Stainless Steel vs. 6061 Aluminum

AISI 304L stainless steel belongs to the iron alloys classification, while 6061 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 304L stainless steel and the bottom bar is 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 6.7 to 46
3.4 to 20
Fatigue Strength, MPa 170 to 430
58 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 370 to 680
84 to 210
Tensile Strength: Ultimate (UTS), MPa 540 to 1160
130 to 410
Tensile Strength: Yield (Proof), MPa 190 to 870
76 to 370

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 540
170
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
170
Thermal Expansion, µm/m-K 17
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
43
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
140

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Calomel Potential, mV -80
-740
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.1
8.3
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 71 to 240
3.8 to 81
Resilience: Unit (Modulus of Resilience), kJ/m3 92 to 1900
42 to 1000
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 19 to 41
13 to 42
Strength to Weight: Bending, points 19 to 31
21 to 45
Thermal Diffusivity, mm2/s 4.2
68
Thermal Shock Resistance, points 12 to 25
5.7 to 18

Alloy Composition


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Aluminum (Al), % 0
95.9 to 98.6
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 18 to 20
0.040 to 0.35
Copper (Cu), % 0
0.15 to 0.4
Iron (Fe), % 65 to 74
0 to 0.7
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 2.0
0 to 0.15
Nickel (Ni), % 8.0 to 12
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0.4 to 0.8
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants