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AISI 308 Stainless Steel vs. SAE-AISI 9255 Steel

Both AISI 308 stainless steel and SAE-AISI 9255 steel are iron alloys. Both are furnished in the annealed condition. They have 69% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AISI 308 stainless steel and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
200
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 45
21
Fatigue Strength, MPa 210
270
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 78
72
Shear Strength, MPa 410
430
Tensile Strength: Ultimate (UTS), MPa 590
680
Tensile Strength: Yield (Proof), MPa 230
390

Thermal Properties

Latent Heat of Fusion, J/g 290
280
Maximum Temperature: Mechanical, °C 990
400
Melting Completion (Liquidus), °C 1420
1430
Melting Onset (Solidus), °C 1380
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 15
46
Thermal Expansion, µm/m-K 16
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 17
2.0
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 3.2
1.5
Embodied Energy, MJ/kg 46
20
Embodied Water, L/kg 150
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 210
120
Resilience: Unit (Modulus of Resilience), kJ/m3 140
400
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 21
24
Strength to Weight: Bending, points 20
22
Thermal Diffusivity, mm2/s 4.1
13
Thermal Shock Resistance, points 13
21

Alloy Composition

Carbon (C), % 0 to 0.080
0.51 to 0.59
Chromium (Cr), % 19 to 21
0
Iron (Fe), % 64.1 to 71
96.2 to 97
Manganese (Mn), % 0 to 2.0
0.7 to 1.0
Nickel (Ni), % 10 to 12
0
Phosphorus (P), % 0 to 0.045
0 to 0.035
Silicon (Si), % 0 to 0.75
1.8 to 2.2
Sulfur (S), % 0 to 0.030
0 to 0.040