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AISI 310S Stainless Steel vs. 4004 Aluminum

AISI 310S stainless steel belongs to the iron alloys classification, while 4004 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 310S stainless steel and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 34 to 44
2.4
Fatigue Strength, MPa 250 to 280
42
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 79
27
Shear Strength, MPa 420 to 470
63
Tensile Strength: Ultimate (UTS), MPa 600 to 710
110
Tensile Strength: Yield (Proof), MPa 270 to 350
60

Thermal Properties

Latent Heat of Fusion, J/g 310
540
Maximum Temperature: Mechanical, °C 1100
160
Melting Completion (Liquidus), °C 1450
600
Melting Onset (Solidus), °C 1400
560
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 16
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.0
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 25
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 4.3
8.0
Embodied Energy, MJ/kg 61
150
Embodied Water, L/kg 190
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200 to 220
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 190 to 310
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 21 to 25
12
Strength to Weight: Bending, points 20 to 22
20
Thermal Diffusivity, mm2/s 4.1
58
Thermal Shock Resistance, points 14 to 16
5.1

Alloy Composition


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Aluminum (Al), % 0
86 to 90
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 24 to 26
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 48.3 to 57
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 19 to 22
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.5
9.0 to 10.5
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15