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AISI 329 Stainless Steel vs. 5457 Aluminum

AISI 329 stainless steel belongs to the iron alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 329 stainless steel and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 240
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 17
6.0 to 22
Fatigue Strength, MPa 330
55 to 98
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 80
26
Shear Strength, MPa 440
85 to 130
Tensile Strength: Ultimate (UTS), MPa 710
130 to 210
Tensile Strength: Yield (Proof), MPa 540
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Maximum Temperature: Mechanical, °C 1100
180
Melting Completion (Liquidus), °C 1440
660
Melting Onset (Solidus), °C 1390
630
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
180
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.0
46
Electrical Conductivity: Equal Weight (Specific), % IACS 2.4
150

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 3.1
8.4
Embodied Energy, MJ/kg 44
160
Embodied Water, L/kg 170
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 730
18 to 250
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 25
13 to 21
Strength to Weight: Bending, points 23
21 to 28
Thermal Diffusivity, mm2/s 4.3
72
Thermal Shock Resistance, points 19
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0
97.8 to 99.05
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 23 to 28
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 63.1 to 74
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 1.0
0.15 to 0.45
Molybdenum (Mo), % 1.0 to 2.0
0
Nickel (Ni), % 2.0 to 5.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.75
0 to 0.080
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1