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AISI 384 Stainless Steel vs. 4115 Aluminum

AISI 384 stainless steel belongs to the iron alloys classification, while 4115 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 384 stainless steel and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 200
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 480
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 290
420
Maximum Temperature: Mechanical, °C 910
160
Melting Completion (Liquidus), °C 1420
640
Melting Onset (Solidus), °C 1380
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
160
Thermal Expansion, µm/m-K 16
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
41
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 20
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.7
8.1
Embodied Energy, MJ/kg 52
150
Embodied Water, L/kg 150
1160

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 17
12 to 23
Strength to Weight: Bending, points 17
20 to 30
Thermal Diffusivity, mm2/s 4.3
66
Thermal Shock Resistance, points 11
5.2 to 9.9

Alloy Composition


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Aluminum (Al), % 0
94.6 to 97.4
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0.1 to 0.5
Iron (Fe), % 60.9 to 68
0 to 0.7
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 0 to 2.0
0.6 to 1.2
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
1.8 to 2.2
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15