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AISI 384 Stainless Steel vs. 6463 Aluminum

AISI 384 stainless steel belongs to the iron alloys classification, while 6463 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 384 stainless steel and the bottom bar is 6463 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150
42 to 74
Elastic (Young's, Tensile) Modulus, GPa 200
68
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 480
140 to 230

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 910
160
Melting Completion (Liquidus), °C 1420
660
Melting Onset (Solidus), °C 1380
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
190 to 210
Thermal Expansion, µm/m-K 16
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
50 to 55
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
170 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 20
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.7
8.3
Embodied Energy, MJ/kg 52
150
Embodied Water, L/kg 150
1190

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 17
14 to 24
Strength to Weight: Bending, points 17
22 to 31
Thermal Diffusivity, mm2/s 4.3
79 to 86
Thermal Shock Resistance, points 11
6.3 to 10

Alloy Composition


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Aluminum (Al), % 0
97.9 to 99.4
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 60.9 to 68
0 to 0.15
Magnesium (Mg), % 0
0.45 to 0.9
Manganese (Mn), % 0 to 2.0
0 to 0.050
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0.2 to 0.6
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.15